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Testing a New Energy Storage Unit

Industrial Fluid Solutions

February 2017ContiTech supplies pressure equalization hoses for a Fraunhofer Institute project.

A power station for energy storage in the sea: The Fraunhofer Institute for Wind Energy and Energy System Technology (IWES) in Kassel, Germany, tested the prototype of a storage system in Lake Constance, Europe's largest drinking water reservoir. A hollow sphere storage system positioned 100 meters deep is designed to demonstrate feasibility in a simulated service test. ContiTech supplied the pressure equalization line for the testing of this novel underwater pump reservoir.

The novel pump storage uses the sea itself as its upper storage reservoir. The lower storage basin is formed by the hollow sphere on the seabed. When electricity is needed on shore, a valve at the opening of the sphere opens. The water flowing into the sphere powers a pump turbine that generates electricity via a generator. The current is then transmitted to shore via connecting cables. Excess electricity, such as any generated overnight, is used to pump the concrete sphere dry again. The hoses used as pressure equalization lines in the test model of the novel hollow-sphere storage power station were developed and manufactured by ContiTech. Air can flow into the sphere through the hose when water is pumped out. That prevents insufficient pressure.

The biggest challenge in developing the hose was handling the water depth of 100 meters, which corresponds to an external pressure of around 10 bar. To ensure that the hose can be used in these difficult conditions it was designed with safety factor 3 for an external pressure of 30 bar. An additional steel helix in the hose wall gives it the necessary mechanical stability. Lake Constance supplies around 4.5 million people with drinking water. Therefore the layers of the hose fulfill the requirements of the German Drinking Water Ordinance and the directives of the U.S. Food and Drug Administration (FDA). This ensures that it will not cause any changes to the taste or smell of the water.

Practical Test of the Hollow Sphere Reservoir

The Fraunhofer IWES in Kassel started the first test phase on November 9, 2016. This involved lowering the 20-metric-ton hollow sphere to the bottom of “the Swabian sea”, as Lake Constance is sometimes referred to in German, near Überlingen. During the four-week test researchers were able to successfully prove and test the function of the underwater pumped storage power station. As its next step, the Fraunhofer Institute plans another experiment with a large plant at a water depth of approx. 700 meters.

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Testing a New Energy Storage Unit

ContiTech participated in the Fraunhofer Institute for Wind Energy and Energy System Technology's project by developing a specialized hose. The high external pressure of 10 bar at a water depth of 100 meters is no problem for the robust hose, which is also suitable for drinking water.
Photo: Fraunhofer IWES | Energy System Technology

Testing a New Energy Storage Unit

The Fraunhofer Institute IWES in Kassel started the first test phase for the innovative pumped-storage power plant on the floor of Lake Constance at the beginning of November 2016. This involved sinking the 20-metric-ton hollow sphere into Lake Constance.
Photo: Fraunhofer IWES | Energy System Technology